Generator Technician

Job Description

PURPOSESpecialized in service, maintenance, installation and commissioning diesel powered generators in the field. Ensures the timely completion of work and meets the expectations of customer/client quality standards, and follows the company work processes and procedures.RESPONSIBILITIES

• Receive work instructions/orders ? work order Requests from immediate supervisors
• Responsible for performing PM service and overhauling of various type and capacity of Generators
• Understands various types and models of Diesel Engines
• Inspects, maintains and repairs generator sets of various types and size ranging from 60 KVA to 1500 KVA
• Read and interprets mechanical & Electrical drawings and catalogues/manuals
• Overhaul, repair and rebuilds generator assembly
• Understands and troubleshoot various type of fuel injection system in the diesel engines
• Familiar with SOS sampling and interprets the SOS reports and recommended actions
• Able to troubleshoot and rectify/repair the problems
• Familiar with OEM recommended maintenance schedule and repair procedures
• Conversant with metric and imperial measurements and conversions
• Conversant with OEM recommended set values, measurements and tightening Torques for various engine components and assemblies
• Conversant with standards and quality of fasteners and bolt size and recommended tightening torques
• Conversant with various type of hand tools and usage of the same
• Experience in handling various OEM testing and electronic diagnosing tools and equipment for the CAT and Volvo engines, and familiar with the fault/error codes and resetting procedure
• Adhere/follows SOP and company workflow practice and procedures
• Prepare and performs generator load test
• Able to start and connect/synchronize generators for load sharing / parallel running
• Monitor the generator running condition and record the parameters
• Assist the lifting and craneage crew for shifting and transporting the generators in safe manner, and familiar with the safe lifting/rigging procedures
• Clean and water wash the generators and surrounding work areas as required
• Understands the emergency response procedures
• Familiar with all the type fire- fighting equipment (fire extinguishers) and practices.
• Inspects, troubleshoot and prepares Pre-& Post operational(repair) inspection reports as supplied
• Refer parts catalogue and prepares Draft Material Requisition Forms for the materials to be requested to complete the repair work
• Able to perform various level of PM services and Top overhauling of Generator/diesel engines and valve lash adjustments
• Inspect, service and Troubleshoot various type ACB & Motorized circuit breakers
• Understands and troubleshoot various type of fuel injection system in the diesel engines
• Having good experience with operating, Configuring and trouble shoot DSE controller
• Capable of doing PM Service and testing of Lead acid batteries
• Having good knowledge of testing and repairing charging alternators
• Having hand on experience of performing different tests (E.g. Injector solenoid test, Compression test) using electronic tools
• Capable of performing data logging and monitoring using Electronics tool
• Having good knowledge of performing different test of Alternator, E.g. PI test, Field Flashing of Exciter
• Familiar with different type of main alternator and winding diagram and terminal connections
• Capable of checking and testing of sensors, rotating diode assembly
• Familiar with OEM recommended maintenance schedule and repair procedures for electrical components and controls in the generators
• Conversant with OEM recommended set values, measurements and tightening Torques for various engine components and assemblies
• Conversant with standards and quality of fasteners and bolt size and recommended tightening torques
• Conversant with various type of hand tools and usage of the same
• Experience in handling various OEM testing and electronic diagnosing tools and equipment for the CAT and Volvo engines, and familiar with the fault/error codes and resetting procedure
• Ability to configurate Injector Trim code and other electrical components
• Ability to service and overhaul ODB
• Conversant with generator ratings ? engine and alternator. Understands various fault conditions associated with Generator operations and able to troubleshoot ? reverse power, voltage unbalance, circulating current, low & over voltage and under frequency problems
• Able to inspect the wiring integrity with reference of wiring and connection diagram
• Able to inspect and repair charging alternators
• Conversant with CT and PT ratings and configurations
• Ability to various electrical panels and machineries
• Ability to replace various sensors of engine and alternators
• Ability to connect fuel lines, cables for installations and commissioning of generators for function test and permanent installations
• Adhere/follows SOP and company workflow practice and procedures
• Prepare and performs generator load test
• Prepare JSA and work permit as required to perform job in the field
• Perform housekeeping and cleaning at inside and outside the working area, when required
• Maintains good working relations with fellow workers and superiors
• Values others input and expertise and willing to learn from others
• Prepares daily reports and daily time sheets
• Able to use precision measuring tools and instruments and conversant with units and measurements
• Requisition maintenance tools, materials, spare parts and maintain records of the same
• Capable to operate all equipment and tools in the plant
• Ensure that all the tools and equipment are made available before the work commences

Keyskills :
Generators Technician